Carla’s Pasta: The Production Facility of the Future
Carla’s Pasta is setting new standards in the food safety industry. Its new production facility is designed around a high hygiene, BRC+ concept, and the only ready-to-eat filled pasta company in the U.S. establishing this level of excellence for food safety.
This new state-of-the-art production facility is purposefully designed with a three-zone hygiene system, requiring employees and equipment designated to each zone to remain within their respective area. This prevents pathogens from ever entering food prep areas. The facility features 21-inch stainless steel concrete filled baseboards to eliminate harborage collecting cavities, stainless steel curbs to block moisture collection, and ¼-inch thick antimicrobial coated concrete floors for a chemical and slip resistant surface.
The use of multi-zoned, stainless-steel air ducts in high hygiene areas create positive air pressure to prevent outside air from ever entering, minimizing any risk of foreign airborne contaminants. The ultraviolet lighting and HEPA filtration systems disinfect and filter out foreign matter from the air.
Underneath the facility, an isolated multi-zone draining system carries wastewater away from each zone independently, so the plant is never at risk for contamination if a backup were ever to occur. Drain pipes in the building are bound together by a process called electrofusion, which provides a seamless, welded seal between sections of pipe, preventing any opportunity for pathogens to propagate.
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An Environmental Monitoring Program (EMP) is also strictly enforced throughout the building, to seek out any traces of pathogens. Before the start of production, and each day, allergen and ATP swabs (measuring actively growing microorganisms) are conducted throughout the facility. Case Level 10 testing on all finished product is also completed regularly to ensure maximum confidence in food safety. Every night, 40,000 gallons of hot, pressurized water is heated to 130 degrees Fahrenheit and used for a complete facility wash-down, including the blanchers and spiral freezers.
With the facility of the future now a reality, Carla’s Pasta continues to lead the industry with an unprecedented level of food safety practices. This facility totals 90,000 square feet, bringing the entire production capacity to just shy of 200,000 square feet.
Carla’s Pasta is the largest specialty filled pasta company in the U.S., woman owned and family operated since 1978 and proud to be recognized and part of NWBOC.
Delight Patrons with Mediterranean Plant-Based Proteins
Plant-based fare is expected to rule supreme in 2019, according to Whole Food’s 2019 trend predictions, and plant-based proteins are certainly all the rage for menus today. Plant-based proteins aren’t just for vegans and vegetarians anymore, and there is more to the world of plant-based proteins than imitation meat products.
Pulses, the dried form of legumes such as chickpeas, lentils and peas, have become a preferred plant-protein source. According to Datassential, 43 percent of consumers are interested in increasing the total protein in their diet through beans and legumes, versus 23 percent for meat analogs. Chickpeas, one of these desired plant-proteins, are the primary ingredient in exciting, on-trend ethnic items like falafel and hummus.
Falafel and hummus both represent authentic ethnic, plant-based proteins with a wide variety of menu applications to help operators meet the growing need for these items. Hummus and falafel have also been called entry points for consumers to the rising popularity of Middle Eastern cuisine.
“Hummus madness” was a top predicted food trend for 2019, according to hospitality consultancy af&co. According to Datassential, in addition to the continued growth in commercial restaurants, hummus now appears on more than 55 percent of all college and university menus, an increase of 124 percent in the last four years, indicating strong interest from the newest generation of restaurant patrons.
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Grecian Delight has a complete line of hummus pack sizes and flavors, including the featured clean label line made with olive oil. Free of artificial colors, flavors and preservatives, these varieties are high pressure pasteurized for long shelf life and are vegan and kosher.
Grecian Delight’s Falafel Fritters 1-ounce uncooked pucks were a 2018 FABI Award winner, clean label, vegan, kosher and gluten free. The same award-winning formula is also available in a dough form.
Grecian Delight, A Pure Mediterranean Foods Company, brings you the very best of Greek and Mediterranean cuisine with products including gyros and specialty meats, pitas and flatbreads, tzatziki, hummus and spreads, falafel and additional Mediterranean specialties.
Paesana: Good for Customers, Good for Business
According to the United States Department of Agriculture, sales of organic foods in the U.S. increased from $11 billion in 2004 to $27 billion in 2012. The USDA also reported that the 7.4 percent growth rate in organic food sales during 2012 was more than double the annual growth rate for all food sales that year. Furthermore, the Organic Trade Association states that the trend is expanding as Americans are continuing to widen their demand for organic foods – with sales of organic products in the U.S. increasing to $35.1 billion in 2013.
The consumer appetite for healthier choices is growing considerably and rapidly. However, that doesn’t mean today’s shoppers are willing to give up taste. A simple “organic” label is no longer enough to convert or retain the loyalty of food buyers and chefs who demand noticeably fresher taste, as well. L&S Packing Company, a family owned business, has introduced its line of premium quality Paesana Organic Pasta Sauces and New Premium Organic Condiments to meet that doubled-up demand.
“Our premium organic pasta sauces are rich in nutrients and are made with the freshest ingredients without additives,” said Jacqueline Scaramelli-Massaro, L&S Vice President. “They’re also sautéed to perfection just like all our other sauces to capture the finest and fullest flavor.”
The line is being touted as just as flavorful as the delicious sauces the family’s great-grandmother proudly and lovingly made in her kitchen way back in 1902.
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“Seeking organic brands on store shelves has become a top priority for millions and millions of consumers, particularly moms who are reading nutrition labels more carefully than ever to assure that their families are eating foods that are good for them,” said Scaramelli-Massaro, a mother who knows first-hand that nutritional choices are important, but also that those choices need to provide superior taste.
Paesana Premium Organic Pasta Sauces are available in five flavors, including Tomato & Basil, Tuscan Pepper, Marinara, Vodka Sauce and Roasted Garlic. All flavors are made with 100 percent imported Italian tomatoes selected at the height of freshness. Paesana Premium Organic Condiments currently feature Marinated Mushrooms, Portobello Mushrooms and Non Pareil Capers. The new lines of sauces and condiments are also organically certified by QAI and are gluten free.
As is the case with all products from L&S Packing Company, Paesana Premium Organic Pasta Sauces and Condiments have undergone highly rigorous quality control processes and have also been taste-tested through every phase of product development. “The depth and breadth of our commitment to quality and our dedication to unmatched flavor have defined our family and our company for generations,” said L&S President Louis Scaramelli, IV. “We’re excited to say that our organic pasta sauces have exceeded our own highly stringent criteria and demanding expectations for healthier ingredients combined with incredible taste, and we’re certain these top quality sauces will be extremely popular with today’s continuously growing numbers of health-conscious consumers.”
